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Old 11-17-2006, 08:48 AM
  #5376  
paul7194
 
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Ok, I have been reading this thread for days and find it be be the most informative ever on Saito engines. I have been running Saito's for quit some time and love them. Currently, I have two 125's and one 56. I am slowly converting from several other 4 strokes. This thread is very fortunate to have Bill answering the many questions being posed. If I am qualified, please make me a member.
Old 11-17-2006, 08:52 AM
  #5377  
William Robison
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Paul:

You are more than qualified for membership, consider yourself as a member in good standing. No number yet, I'll assign you one when/as I get caught up.

Welcome.

Bill.
Old 11-17-2006, 09:27 AM
  #5378  
w8ye
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Garthwood

If I had it to do over again, I would buy the Harbor Freight small bearing separator....

http://www.harborfreight.com/cpi/cta...temnumber=7343

And also the universal 2-3 jaw conventional puller

http://www.harborfreight.com/cpi/cta...emnumber=45977

These two will help solve all your hub removal and bearing replacement needs on model engines.

Jim

Old 11-17-2006, 01:18 PM
  #5379  
Garthwood
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Default RE: Welcome to Club SAITO !

Jim...................thanks again. I might just do that and get those two items you've suggested.

Regards
Charles.
Old 11-18-2006, 01:11 AM
  #5380  
HarryJ
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Default RE: Welcome to Club SAITO !

Does anyone make an inverted pitts style muffler for the FA 72? I have one from Slimline for my FA 100 but they don't have one listed for the 72.



Harry
Old 11-18-2006, 11:26 AM
  #5381  
Kimhoff
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Default RE: Welcome to Club SAITO !

Just wanted to let everyone know what a great guy "Scratchonly" is. He had a upgrade for the 80 carb that he wanted to know if anyone wanted. I had one on BO with Horizon so I let him know I was looking for one. He dropped it in the mail and I received it today N/C. You can't beat this. Now don't go asking him for all his good stuff, I am sure he doesn't do this everyday.
Old 11-18-2006, 11:35 AM
  #5382  
whaturi
 
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i have a saito .82 with a stripped glow plug thread. is fixing this even an option? i have jb weld and a dremel. just wanted to know if its worth it\possible or if i should just buy a new head.
Old 11-18-2006, 11:41 AM
  #5383  
w8ye
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Call this guy.

He will put a Heli Coil in your cylinder

Lee, Clarence F.
10112 Woodward Ave
Sunland, CA 91040-3342
(818) 353-7356
Old 11-18-2006, 03:57 PM
  #5384  
whaturi
 
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thank you.
Old 11-18-2006, 08:26 PM
  #5385  
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well, i was stupid and went and tried to put a heli coil in myself. sure enough i messed it up and now it is tapped to an even bigger size.. M6-1. so now it seems i have to try the jb weld method or just order a new cylinder head. unless anyone here has a head they will sell.
Old 11-18-2006, 08:29 PM
  #5386  
w8ye
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Where'd you get a Helicoil from? The plug is 1/4-32. You would be hard pressed to find a Helicoil that size without buying a whole box of them?
Old 11-18-2006, 08:34 PM
  #5387  
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If you are going to install a new cylinder assembly, it is a real bear to deal with getting the valve stems out of the old head. The tops are mushroomed from the rocker arms tapping on them. Also the valve keeper raises a burr around the keeper grove. It's hard to get this burr off with the valve stem still in the head. You can drive the valve stems out of the old head but you need to repair them before inserting the old valves in a new cylinder.
Old 11-19-2006, 12:51 AM
  #5388  
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Default RE: Welcome to Club SAITO !

It must be very easy to strip the glow plug threads in a Saito [:@]

The exhaust is the only thing that seems to loosen up on my Saito, how hard can I tighten the exhaust into the head ? Does this strip easily ?

JettPilot
Old 11-19-2006, 01:10 AM
  #5389  
William Robison
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Saito plug threads do not strip easily. Failure is from constant many times overtightening, or simply cross threading.

The two common causes of exhaust thread damage are allowing the engine to run with the exhaust pipe loose, hammering the threads, and crash damage. Otherwise no problem.

Bill.
Old 11-19-2006, 01:28 AM
  #5390  
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Default RE: Welcome to Club SAITO !

I have about 10 hours on my Saito 82 already in less than a month, and it has been FLAWLESS, not a single deadstick It looks like I will be flying this engine a LOT, any idea how many hours my Saito will run before I start having wear problems ? I am able to trust this engine far out of gliding range for this plane, take a look at the following video of the Saito 82 flying.

http://www.youtube.com/watch?v=nIPBThjukHQ

15 % Omega Fuel. Velocity Stack, Bru-Line filter.

JettPilot
Old 11-19-2006, 01:30 AM
  #5391  
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Default RE: Welcome to Club SAITO !

What's blacked out in the upper left corner?
Old 11-19-2006, 06:46 AM
  #5392  
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Default RE: Welcome to Club SAITO !

Jett, two layers of Teflon plumbers taped wrapped on the pipe CW will do the trick, and don't be bashful with the wrench. Being a ham fisted farm boy from western Pa. I would have stripped a Saito plug hole long ago if they were easy.
Old 11-19-2006, 07:11 AM
  #5393  
Jimmy Hoffa
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The exhaust cam lobe on my Saito 82 has a small amount of pitting on the valve opening side only. I'm wondering if it needs to be replaced? The intake lobe is smooth.
Phillip
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Old 11-19-2006, 07:28 AM
  #5394  
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well, i mistakenly put in an M6-1 coil, so the head is tapped for that. i think i will try to make a jb weld mold around the threads of a glow plug at thids point.
Old 11-19-2006, 07:36 AM
  #5395  
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yes, the threads failed from cross threading. yes, i am very pissed at myself.
Old 11-19-2006, 07:37 AM
  #5396  
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Default RE: Welcome to Club SAITO !

Jimmy,

You will most likely find that the exhaust lifter or cam follower is also pitted.

Though the engine will run pretty good to just reinstall the parts, it is best that you put a cam and lifters in this engine.
Old 11-19-2006, 09:03 AM
  #5397  
Jimmy Hoffa
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Default RE: Welcome to Club SAITO !

ORIGINAL: w8ye

Jimmy,

You will most likely find that the exhaust lifter or cam follower is also pitted.

Though the engine will run pretty good to just reinstall the parts, it is best that you put a cam and lifters in this engine.
I will take your advice and change them out. The cam and lifters only cost $20. This motor only has about 6 gallons of fuel thru it. Shouldn't the cam last longer than that? The bearings were also shot.
Phillip
Old 11-19-2006, 09:15 AM
  #5398  
William Robison
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Jimmy H:

Six gallons, or about 16 hours on your engine, is in the ballpark for the original bearings. Get a replacement set from RC_Bearings.com, specify the "Ceramic" variety, at least ten times the life of the originals.

The cam lobe wear could be from using all synthetic oil, not keeping the valve lash set to minimum, or a combination. Keep the lash set to a maximum of 0.002" and use a castor blend oil. A little tighter on the valves, down to 0.0015" is even better.

I have reassembled engines with more wear on the cams with no problem, but as you said, they're not expensive.

Bill.
Old 11-19-2006, 10:12 AM
  #5399  
JettPilot
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Default RE: Welcome to Club SAITO !

How thick is the little steel feeler guage that OS gave me with my engine ? Should both valves be set to that much clearance ?

With good care and Omega 15% fuel how many hours will a Saito run before I start having wear problems with good care and Omega 15% fuel ?


Thanks,
JettPilot
Old 11-19-2006, 10:22 AM
  #5400  
Kmot
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ORIGINAL: Jimmy Hoffa

The exhaust cam lobe on my Saito 82 has a small amount of pitting on the valve opening side only. I'm wondering if it needs to be replaced? The intake lobe is smooth.
Phillip
I would just dress up the lobe and not worry about it at this point. I used to dress up cam lobes on Pratt & Whitney cam drums using stones and oil. For this little critter, I would use a Dremel stone bit. But not in the Dremel! Use it by hand and dress out the pitted area and be sure to flare it out ever so slightly. You don't want to just create a divit in there.


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