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BatteryBob
August 3, 2018
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2018/09/30 22:52:12
BatteryBob
Once I was happy with the alignment of surfaces between the wing and the aileron, I began setting the G10 parts in epoxy. I still have a lot of shaping to do on the LE of the aileron. I also will need to at a cap to the TE of the wing and shape the wing TE to get the right coverage on the top.
0
2018/09/30 23:32:53
BatteryBob
Adding some views of the bottom to show the hinge points. Arms were lined up using a wire to first line up the right height for the points on the aileron and then later to located the holes on the arms from the wing TE.
0
2018/09/30 23:32:55
BatteryBob
I opted to add a thin layer of G10 to ply rib that the DB/F rest on next to the aileron. This rib seems at risk to get crack off - it's just a matter of time!
0
2018/09/30 23:33:31
BatteryBob
0
2018/09/30 23:33:38
BatteryBob
I was concerned about how exposed R13 was sandwiched in between the flaps and aileron. I gave a good bump on one and noticed it was lose. That made me think that I should go ahead and add a thin layer of G10 to keep this straight and strong.
0
2018/10/01 22:53:44
BatteryBob
Another view of the reinforcement to the tail of R13.
0
2018/10/01 22:53:48
BatteryBob
Here is the bottom view of the wing showing the hinge points. I used a wire to align the points on the aileron. Then I used the same wire to mark the drill points on the wing side arms. I finally got all things line up before setting the respective pieces in 30 min epoxy and hardwood shims. All in all, I'm pleased with the movement. I still need to add in the TE cap. On the top side, I'll need to radius the LE of the aileron and also extend the TE of the wing a bit.
0
2018/10/01 22:54:33
BatteryBob
0
2019/07/11 07:30:28
BatteryBob
Changed out the control horn to this - a little bit more scale.
0
2019/07/11 07:30:30
BatteryBob
I have the stab and elevator all set & hinged. I'm still trying to figure out if I'm going to go all out and make the controls internal in the fuse.
0
2019/07/11 07:30:32
BatteryBob
0
2019/07/11 07:30:33
BatteryBob
0
2019/07/11 07:54:25
BatteryBob
0
2019/07/11 07:54:27
BatteryBob
0
2019/07/11 07:54:27
BatteryBob
0
2019/07/11 07:54:27
BatteryBob
0
2019/07/11 07:54:27
BatteryBob
With the end cutout, I have lots of room to tuck the extra wire length into the wing.
0
2019/07/13 10:12:44
BatteryBob
A quick check of the surfaces look Ok. I want to repeat this with the wing assembled and some blue tape on the front of the stab and fin so I can actually see it. I noticed I'm a little left of center in this shot.
0
2019/07/13 10:12:46
BatteryBob
Making the wire harness. After ruining several of the pins, I realized that unlike the crimper I have at another location, this one is only for right handed people.
0
2019/07/13 10:12:47
BatteryBob
0
2019/07/13 10:12:48
BatteryBob
0
2019/07/13 10:12:49
BatteryBob
Mounts were finished and I added about 1" to the width of the faring at the TE.
0
2019/08/02 10:12:47
BatteryBob
Lots of tiny pieces. I saw where Kalima (midastouch73) on RC Scale used ply instead. I think I'd like to try that next time. I have used Superfil to thin coat over this area. I find it earier to sand/contour and really adds strength along the edge.
0
2019/08/02 10:14:32
BatteryBob
On the trailing edge, I want to have a hard back edge that the TE fits up against. I plan to use both the provided faring and wider pieces I cut.
0
2019/08/02 10:21:24
BatteryBob
The two pieces laminated together should add some strength in an otherwise weak area. 1/8" balsa will run over and up to the back of the basswood stop.
0
2019/08/02 10:21:24
BatteryBob
Plugs were made from purple foam. I used the wheelwell cutouts as a template. Monokote and with a layer of paste wax prior to FG.
0
2019/08/02 10:29:18
BatteryBob
0
2019/08/02 10:29:19
BatteryBob
0
2019/08/02 10:29:19
BatteryBob
The completed part. I only made one first in case there was a dimensional issue or some other problem. In reality, you only need a little over half in the scale version. So one doesn't quite make it work.
0
2019/08/02 10:29:24
BatteryBob
0
2019/08/02 10:29:24
BatteryBob
I used a 3/4 oz layer first, followed by 2 oz, 5 (two pieces - top and side), and one more 3/4 oz layer. I'm not an expert at this, it's just what I'm used to using.
0
2019/08/02 10:29:25
BatteryBob
Not it's time to get the foam out. I don't use the acetone melting method and probably should. Digging this stuff out is a pain.
0
2019/08/02 10:29:25
BatteryBob
Copied Sam P's removable firewall idea. I'll add the servo and gas tank trays next, after I confirm the right spacing.
0
2019/08/03 00:27:48
BatteryBob
Hard to believe this isn't enough weight by itself.
0
2019/08/03 00:28:34
BatteryBob
I wasn't sure if others put in the 1 degree down/1 degree right offset, but I did the calculation and used washers to get the right placement of the hub in the center. Seems to have worked out fine.
0
2019/08/03 00:28:34
BatteryBob
I needed to add access hatches for the elevator servo connections and the rudder/tail wheel controls. I used Zpoxy and several layers of FG over Saran Wrap. The rudder/tail wheel area is tight and right under where the elevator/fuse fillet goes.
0
2019/09/15 11:02:01
BatteryBob
I ended up gluing the cut out balsa to the back of the FG hatch, deciding that I preferred the overlap of the hatch vs. a flush fit.
0
2019/09/15 11:02:30
BatteryBob
Both hatches will be well out of sight anyway
0
2019/09/15 11:03:05
BatteryBob
Openings were cut, wires luckily were not.
0
2019/09/15 11:03:47
BatteryBob
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